Canadian Air Force Embroidery Cap Badge

Key Design & Motif Elements

• Royal Crown: Features the King's Crown (Tudor Crown) or Queen's Crown (St. Edward's Crown) at the top, signifying Commonwealth allegiance and royal patronage.

• Central Alighting Eagle / Hawk: A detailed, spread-winged alighting eagle (or hawk) featured prominently at the center in gold/silver bullion wire.

• Laurel Wreath: A surrounding circular or oval wreath of stylized laurel or oak leaves.

• Scroll & Banner: An arched scroll banner reading "ROYAL CANADIAN AIR FORCE" or the Latin motto "SIC ITUR AD ASTRA" (Such is the pathway to the stars).

Standard Materials & Craftsmanship

• Embroidery Thread: Premium Gold & Silver Bullion Wire (coiled metallic wire) for a heavy 3D metallic texture, combined with silk/polyester thread for fine inner accents.

• Base Fabric: Heavyweight Dark Navy Blue or RCAF Blue Wool Felt / Blazer Cloth backing.

• 3D Padding: Layers of cotton or felt inner padding underneath the crown, eagle, and wreath to produce a rich, raised profile.

Sizing & Specifications

• Standard Size: 2.5 × 3 inches (6.5 × 7.5 cm) to 3 × 3.5 inches (7.5 × 9 cm).

• Fit: Compact emblems tailored to fit on RCAF Service Dress peaked caps, wedge caps (side caps), or berets.

Backing Options

• Sew-On (Standard): Border left with a thin felt margin for direct hand-stitching onto the cap band.

• Velcro (Hook & Loop): Hook backing applied to the rear for quick removal or swapping.

• Screw Posts / Metal Clutch Pins: Rear-mounted metal hardware for rigid attachment on peaked caps.

• Stiffened Board: Internal buckram or board lining to keep the badge flat and structured.